Copper Fuel Gas System Installation Training Program

This program focuses on the latest technological changes in the copper industry as it relates to the plumbing and piping trades. The program will introduce standards for two new types of copper tube, new test method for water-flushable soldering fluxes and a recommended practice for soldering copper tube and fittings. Also, the materials and methods involved in making consistent, high quality soldered and brazed joints and ways to identify and avoid several common causes of failure of copper piping systems will be discussed.

PROGRAM OUTLINE

I. Introduction

  1. CDA: What is CDA and what is its purpose?
  2. Purpose of the seminar

II. Copper Tube Standards

  1. ASTM B819 Standard Specification for Seamless Copper Tube for Medical Gas Systems
  2. ASTM B837 Standard Specification for Seamless Copper Tube for Natural Gas and Liquefied Petroleum (LP) Gas Fuel Distribution Systems

III. Related Product Standards

  1. ASTM B813 Standard Specification for Liquid and Paste Fluxes for Soldering Applications of Copper and Copper Alloy Tube

IV. Copper Tube Installation Standards

  1. ASTM B828 Standard Practice for Making Capillary Joints by Soldering of Copper and Copper Alloy Tube and Fittings
  2. The six steps of soldering and brazing: discussion of the methods and materials used to make consistent, high quality soldered and brazed joints

Alternate joining techniques: discussion of mechanically formed tees, mechanical joints, epoxy joining and other methods of joining copper and copper alloy tube and fittings

  1. CDA Handbooks / Literature
  1. The Copper Tube Handbook
  2. Copper Tube for Fuel Gas Distribution Systems
  3. Brazing Procedure Specifications, Procedure Qualification Records and Brazing Performance Qualification Records

V. Questions and Answers